With the global pursuit of green buildings, passive ultra-low energy consumption buildings have become the future trend. The limitations of traditional thermal insulation materials in terms of energy conservation and safety are becoming increasingly prominent. Aerogel, with its excellent thermal insulation, fire resistance, and environmental protection characteristics, brings the possibility of innovation to the construction field. This article deeply explores the application advantages of aerogel in passive houses and green buildings. Combining practical cases and cutting-edge research, it demonstrates how aerogel helps buildings achieve high-efficiency energy conservation and safety protection, leading a new paradigm of low-carbon life.
Passive ultra-low energy buildings represent a pivotal direction for sustainable architecture. However, the majority of thermal insulation systems currently on the market are based on 75% energy-saving standards, making them insufficient for the >90% performance required by true passive buildings.
Organic materials like extruded and expanded polystyrene (XPS/EPS) offer solid thermal insulation but pose major fire risks. On the other hand, inorganic materials such as perlite boards are flame-retardant but lack sufficient insulation performance and add excessive weight. The industry urgently needs materials that offer high thermal resistance, non-combustibility, and eco-friendliness—qualities that aerogel delivers with excellence.
Nicknamed “solid smoke,” aerogel brings a revolutionary mix of properties to the construction industry:
Recent breakthroughs in domestic manufacturing—particularly atmospheric pressure synthesis—have lowered costs and risks, enabling wider application across green building projects.
In Zurich, an aerogel-insulated façade reduced wall thickness from 20 cm to 14 cm—creating 30 m² of extra usable space. With local housing prices factored in, the added real estate value exceeded material costs, generating a profit of 247,000 Swiss francs.
By using a 2 cm aerogel insulation paste paired with reflective coatings, the project achieved excellent thermal performance with just a fraction of the space traditional materials would require. Its carbon emissions were only ½ to ⅓ of rock wool systems—balancing space, performance, and sustainability.
In a landmark project led by Hebei Woqin, aerogel was combined with vacuum insulation panels and rigid polyurethane spacers. This integration significantly improved the envelope’s thermal resistance while meeting fire safety standards. The project has become a benchmark for green building in northern China, showcasing how aerogel can merge energy conservation with real-world safety requirements.
Innovative work by the Sichuan University team has yielded a next-generation, all-biomass aerogel made from gelatin and DNA:
This breakthrough expands aerogel’s potential from thermal insulation into climate-responsive, sustainable building skin design.
From profit-driven projects in Switzerland to carbon-reducing retrofits in Shanghai and landmark passive houses in Hebei, aerogel is steadily moving from laboratory innovation to mainstream architectural application. Its unmatched combination of thermal insulation, fire resistance, and sustainability meets the evolving global demand for green buildings.
While its widespread adoption in exterior walls is still growing, advancements in building standards and quality control systems are paving the way for aerogel to become a staple in construction. Aerogel is not merely an advanced material—it is a guardian of safe, sustainable, and beautiful living environments.
By building stronger, lighter, and greener, aerogel redefines what it means to live responsibly in the 21st century. It forms a new line of defense for both our homes and our planet.
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