Lead the new era of building insulation - A comprehensive analysis of ultra-thin STP vacuum insulation panels

2025-05-09
vacuum insulation panels

As a new - generation building material for ultra - low energy consumption, the STP vacuum insulation panel has become the top choice for thermal insulation in the green building and industrial fields, thanks to its breakthrough material characteristics of ultra - low thermal conductivity and nano - level structure. This article will analyze this super product, which integrates vacuum insulation panels, nano - thermal insulation materials, Class A fire - proof insulation panels, building exterior wall insulation materials, cold - chain logistics insulation boxes, and industrial high - temperature insulation materials, from five dimensions: core performance, application scenarios, construction techniques, advantages and highlights, and future trends. Understand how it can help you reduce costs and increase efficiency!

1. Extreme Thermal Conductivity - Ultra - Low Thermal Conductivity Material

• The thermal conductivity is lower than 0.008 W/(m·K), and for industrial - grade products, it can even reach 0.002 W/(m·K), which is 6 - 8 times that of conventional polystyrene boards, 4 - 5 times that of extruded boards, and 3.5 times that of polyurethane!

• The perfect combination of the nano - porous structure and the vacuum layer enables almost "zero heat conduction", and it can quickly lock in temperature whether it is high - temperature or cold.

2. Ultra - Thin and Lightweight - Saving Space and Cost

• The thickness is only 5 mm - 35 mm, which is equivalent to 1/5 - 1/8 of the traditional insulation layer. It can reduce the wall thickness by 2 - 3% and increase the land utilization rate by more than 2%.

• The unit - area weight is light, and the vertical moment of the wall is small, greatly reducing the risk of exterior wall hanging panels.

3. Inorganic Fire - Proof - Class A Fire - Proof Insulation Board

• It is made of completely inorganic materials and meets the A1 - grade fire - proof standard, eliminating fire hazards at the source.

• It is suitable for high - rise buildings, public facilities, and other places with extremely high fire - proof requirements.

4. Ultra - Long Lifespan - The Same Lifespan as the Building

• It has a high bonding strength with bonding mortar and finishing mortar, preventing cracking, water seepage, and falling off.

• It has a small coefficient of thermal expansion and contraction, is free from the thermal shrinkage problems of organic materials, and its weather resistance and stability are synchronized with the building main body.

Application Scenarios

1. Building Exterior Wall Insulation Materials

• STP thin - plastered exterior wall insulation system (coating finish/tile finish), curtain wall insulation system, which can meet the energy - saving needs of the exterior walls of residential and commercial complexes in one stop.

2. Roof and Floor Systems

• Inverted flat roofs, inverted sloping roofs, upright roofs, and floor insulation. It can be seamlessly connected to the waterproof layer and the slope - finding layer to avoid thermal bridges.

3. Cold - Chain Logistics Insulated Boxes

• It can work stably in the range of - 40 °C ~ + 120 °C and is an ideal core material for high - end cold - chain logistics insulated boxes.

• It ensures that the temperature of medicines, seafood, food, etc. does not deviate by more than ±1 °C during long - distance transportation.

4. Industrial High - Temperature Insulation Materials

• It can withstand a high - temperature environment of up to + 650 °C and is used for the insulation of boilers, pipelines, chemical equipment, and metallurgical furnaces.

• The plates can be customized and spliced according to the curved surface of the equipment to form a seamless cover.

Construction Technology

1. Base Treatment: Ensure that the wall surface is flat, solid, and free of floating dust.

2. Paste STP Vacuum Insulation Panels: Select special bonding mortar, arrange the panels in a staggered pattern with a gap of ≤1 mm between the panels.

3. Embed Anti - Crack Fabric Network in the Plaster: Embed the glass fiber mesh in the base plaster layer to enhance the overall anti - crack performance of the system.

4. Finish Layer Construction: There are various finish options for building exterior wall insulation materials such as real - stone paint, exterior wall tiles, and stones.

5. Quality Inspection: Conduct tests on bonding strength, verticality, flatness, and fire - proof performance to ensure the construction quality.

Advantages and Highlights

• Land and Material Saving: Ultra - thin thickness saves precious land resources; the recovery rate is over 70%, and the plates can be reused after building demolition.

• Green and Environment - Friendly: The production energy consumption is only 40% - 70% of that of organic plates, and CO₂ emissions are significantly reduced. For every 10,000 m² used, 20 tons of white pollution can be reduced, 40 tons of oil can be saved, and 120 tons of CO₂ emissions can be reduced.

• Quick Cost Recovery: Due to the extremely low heat transfer loss, heating and cooling costs can be saved by more than 50%, and the cost can be recovered in about 1 - 2 years.

• Multi - Field Application: From civil buildings to industrial high - temperature applications, from exterior walls to cold - chain, it truly achieves "one board, multiple functions".

Future Outlook

With the continuous deepening of energy - saving and emission - reduction construction, and the surging demand for ultra - low - energy - consumption building materials and nano - insulation materials, STP vacuum insulation panels will be further upgraded:

• Introduce intelligent monitoring chips to achieve online temperature difference and heat flow monitoring.

• Deeply integrate with photovoltaic integration and curtain - wall integration to create "zero - carbon" smart buildings.

• Launch an industrial - specific version with a higher temperature gradient (800 °C +) to ensure safety under extreme working conditions.

Choose STP vacuum insulation panels to make buildings thinner, lighter, safer, and more energy - efficient!